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SafeBossTM CP (Compact) Industrial Controller System.

This is a standalone embedded PC system with the same capabilities usually found in larger systems.


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SafeBoss CP (Compact) The compact embedded PC runs Rel-Tek’s world-class Millennia data acquisition software under a robust Linux operating system. This includes the following:

Key Features:

  • 1 Logging – Both Data and Alarms
  • 2 Trending – Customizable Charts
  • 3 Controls – Boolean Expressions
  • 4 Alarms – Customizable Levels and Outputs
  • 5 Archiving – Both Data and Alarms
  • 6 HMI Interface – Design your own screens or commission Rel-Tek to design them for you

Custom programs are available upon request.

  • 1 Millennia Data to CSV Conversion
  • 2 Remote Access over Internet (customer supplied)
  • 3 Automatic Calibration of Gas Sensors


Controller comes with one DX4404D card (standard) with its 12 inputs and outputs: This handles 4 analog sensors, 4 digital inputs, and has 4 (5A) control relays.

Other I/O cards available include: DX-1000 (1AI); DX-8000 (8AI); DX-0100 (1DI); DX-2202 (2AI, 2DI, 2DO); DX-4404 (4AI, 4DI, 4DO); DX-0008 (8DO). Only one card installed per controller.

Data acquisition and alarm processing speed is very high, typically polling 25-30 I/O cards per second. With only one card in the controller it means that the sensors will be polled 25 to 30 times in a second.

The standard HMI graphics uses a 7” touch screen display.

A battery backed, perpetual calendar and clock is provided for controls and logging.

Compatible Sensor (4-20mA) types available, up to four on a standard unit:

  • 1 Gas Sensors – CH4, H2 and other combustibles. Also, toxic sensors available are CO, CO2, O2, O3, H2S, SO2, Cl2, HCN, HCl, NH3.
  • 2 Environmental Sensors – Temperature, RH, vibration, air velocity (high and low ranges), pressure, water depth, and smoke
Digital sensors available and also (dry contact): Flame detectors; position, temperature and pressure, as well as emergency stop switches, optical switches, temperature switches, and myriad security devices are available.

Programmable relay outputs are available (isolated dry contact relays) for activating doors, fans, louvers, horns, strobes, dialers, solenoids, gas valves, shunt trip relays, etc.

Data logging (selectable 1-60 sec sampling rate) archives on a remote 32-GB replaceable memory stick. Off-load data files using our Millennia utility.

Control strategies can be programmed with a visual click/drag from the library of Boolean and logic icons. There are 10 pages to accommodate extensive control strategies. Active paths are shown in red for easy tracking and troubleshooting.

Input Power: 3.2 watts @ 115/240VAC
Enclosure Size: 13” x 11” x 7” NEMA 12 panel in fresh air
Sensor resolution: 12-bit, 4096 digital steps (.0244%)r
Accuracy: Based on sensor specifications
Alarm Reset: Automatic or manual
Temperature: Toxic sensors: -4°F to 110°F (-20°C to 43°C)
Controller and combustibles –40°F to 160°F (-40°C to 71°C)
Humidity: 0 to 95% RH, (non-condensing)
Inputs: Digital: NO/NC
Analog: universal 4-20 ma
Relays: 5-Amp DPDT low and high alarm contacts (others upon request)
Display: Standard 7” LCD Touch Screen
Other sizes options
Sensing Method: Diffusion, no moving parts
Toxics and oxygen = electrochemical
Combustibles         = poison resistant catalytic bead (LEL)
            ‘’                     = or thermal conductivity (100% Vol)
Sensor Ratings: Approved to UL-913, NEC-70 CL I, Div 1,2 environments
when used with optional I.S. barrier(s)
Combustible gas sensors certified for Group D gases
Toxic and oxygen sensors certified for Groups B, C & D
Please contact Rel-Tek for assistance and quotations.

Ahead... way ahead
Rel-Tek Corporation
3253 G Old Frankstown Rd
Golden Mile Industrial Park
Pittsburgh, Pennsylvania 15239 USA
412-373-6700
1-800-783-9228
www.rel-tek.com
Email: sales@rel-tek.com
SafeBoss is a Rel-Tek trademark



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